Efficient Compressive Strength Tester for Universal Compression Testing Machine

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Customization: Available
After-sales Service: Permanent
Warranty: 1 Year
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  • Efficient Compressive Strength Tester for Universal Compression Testing Machine
  • Efficient Compressive Strength Tester for Universal Compression Testing Machine
  • Efficient Compressive Strength Tester for Universal Compression Testing Machine
  • Efficient Compressive Strength Tester for Universal Compression Testing Machine
  • Efficient Compressive Strength Tester for Universal Compression Testing Machine
  • Efficient Compressive Strength Tester for Universal Compression Testing Machine
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  • Overview
  • Product Description
  • Main products
  • Company Profile
  • Workshop & Machines
  • Certifications
  • Our Customers & Partners
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Type
Compression Testing Machine
Maxcapacity
>1000KN
Accuracy Grade
0.5
Load Way
Mechanical Load
Loading Method
Dynamic Load
Display
Digital
Control
Computer Control
Weight
1000-2000Kg
Power Source
AC380V
Customized
Yes
Delivery Time
30 Day
OEM Service
Yes
Quality
100% Inspection
Transport Package
Non-Solid Wood Packaging Box
Trademark
NAKE
Origin
China
HS Code
9024101000
Production Capacity
50 Sets/Year

Product Description

Product Description

Efficient Compressive Strength Tester for Universal Compression Testing Machine
Efficient Compressive Strength Tester for Universal Compression Testing Machine
Efficient Compressive Strength Tester for Universal Compression Testing Machine

 

I. Overview

Meet the pinnacle of engineering with the JAW-1000 Computer-Controlled Manhole Cover Compression Testing Machine, the crowning jewel of our innovative, independently-developed testing solutions. This state-of-the-art compression tester harnesses the precision of a hydraulic cylinder and a high-precision servo valve, featuring force closed-loop control for constant load rate loading. Embrace unparalleled control accuracy and unmatched reliability, tailored specifically for rigorous assessment of manhole cover load-bearing capabilities and residual deformation. This essential tool is a must-have for manufacturers, inspection agencies, and a myriad of related applications, promising to elevate your testing accuracy and efficiency.
Key Features:
  • Experience the robustness of a high-rigidity, high-stability four-column load frame that boasts exceptional stiffness and strength, assuring minimal deformation and optimal performance.
  • Enjoy effortless specimen handling with a bottom-mounted oil cylinder and a spacious test area, designed to provide superior stability and simplify loading/unloading.
  • Adapt with precision using our mobile residual deformation measuring device, compatible with various specimen sizes and specifications to deliver high accuracy.
  • Benefit from a versatile array of interchangeable rigid pads, extending the machine's adaptability.
  • Seamlessly switch between automatic, manual, and constant-load operation modes for tailored testing experiences.
  • Leverage the power of programmable software that enables one-click test operations for streamlined processes.
  • Accelerate with dual-direction single-control hydraulic cylinder allowing rapid loading and swift return.
  • Count on high-precision load cell technology for accurate force measurement every time.

II. Applicable Standards

ISO 10804:2016 Freight containers - Mechanical seals
ASTM D3950-18 Standard Specification for Strapping, Nonmetallic (and Joining Methods)
ASTM D3953-15(2021) Standard Specification for Strapping, Flat Steel and Seals
GB/T 2101-2017 General requirement of acceptance, packaging, marking and certification for section steel
GB/T 4459.2-2001 General tolerances - Part 2: Geometrical tolerances for features without individual tolerance indications
GB/T 13384-2008 General specifications for packing of mechanical and electrical product
GB/T 18354-2006 Logistics terminology
GB/T 23561.1-2009 Methods for determining the physical and mechanical properties of coal and rock - Part 1: General requirements for sampling
GB/T 23561.2-2009 Methods for determining the physical and mechanical properties of coal and rock - Part 2: Method for preparation of coal and rock specimen
GB/T 28264-2017 Safety signs and guideline for the use of graphical symbols on machinery - Safety signs and hazard pictorials, general principles
GB/T 37100-2018 General technical requirements for intelligent manufacturing of machinery

III. General Description

The JAW-1000 system is a highly sophisticated arrangement of components including the main machine frame, a powerful hydraulic power system, a comprehensive selection of fixtures and accessories, an advanced electrical measurement and control system, and dedicated, user-friendly operating software.

IV. System Components

  1. 4.1 Main Machine Frame
The backbone of strength and precision, this main machine frame incorporates upper and lower crossheads, sturdy columns, a robust hydraulic assembly, a versatile working platform, a high-accuracy load cell, and a precise residual deformation measuring device. It employs a dual-space portal frame structure, elegantly formed by crossheads and columns, where compression testing is facilitated through the vertical movement of the hydraulic cylinder.
  • Crossheads:
  • Meticulously crafted with robust No. 45 alloy steel, our product boasts a fusion of welded precision and CNC machining for unrivaled dimensional and geometric fidelity. Experience perfect coaxial alignment and parallelism, enhanced by sandblasting, a protective primer, and a durable top-coat finish.
  • Columns:
  • Exquisitely engineered from surface-hardened, chrome-plated alloy steel shafts, each column is CNC machined to deliver unparalleled rigidity. This meticulous construction minimizes the influence of external factors on the precision of your testing endeavors.
  • Hydraulic Assembly:
  • Our hydraulic assembly features a cylinder with cutting-edge seals and wear-resistant components, ensuring long-lasting performance. Accompanied by high-pressure flexible hoses, it guarantees flawless motion control and zero leakage.
  • Load Cell:
  • Our proprietary spoke-type pressure load cell is expertly designed for compression testing, offering minimal drift and exceptional sensitivity. Adorned with imported strain gauges and nickel plating, it stands as a testament to precision engineering.
  • Residual Deformation Gauge:
  • Empower your measurements with our digital grating ruler, offering an astounding 0.01 mm resolution. This innovation ensures your specimen deformation measurements are nothing short of perfection.
  1. 4.2 Hydraulic Power Source
Immerse yourself in cutting-edge technology with our intelligent servo hydraulic system. Featuring a globally recognized motor, the Italian Marzocchi pump, digital servo, follower, and directional control valves, it provides operation you can trust.
  1. 4.3 Fixtures & Accessories
Engineered with exacting standards, our fixtures include a set of rigid pads meticulously crafted for the precise testing of manhole covers.
  1. 4.4 Electrical Measurement & Control System
  • Rely on a system that operates with impeccable stability and reliability. It includes protections against overload, overcurrent, overspeed, overvoltage, and limits, ensuring peace of mind in every operation.
  • Our integrated 32-bit high-speed ARM processor redefines data acquisition, PID computation, communication, and closed-loop control, optimizing every facet of your control system.
  • Effortlessly support remote firmware upgrades and tailor functions to your specific needs, ensuring flexibility and future-proofing.
Input Channels:
  • Delight in precision with one high-precision 24-bit A/D conversion channel, featuring 50 Hz sampling and a stunning effective resolution of 1/500,000. Benefit from digital gain adjustment and multi-point sensor calibration.
  • Includes a quadrature encoder digital input and a 10M/Bit optocoupled input for seamless integration with differential cable encoders.
  • Eight configurable digital input ports allow for versatile utility, supporting limits, emergency stop, or external control to suit any application.
Output Channels:
  • Experience precision control with one PWM output, configurable with a 50 Hz base frequency to meet your exact specifications.
  • Achieve unparalleled performance with one PWM-H high-level output, featuring adjustable dither frequency and amplitude (50-1000 Hz, 5-40% Vpp) to cater to your specific needs.
  • Eight robust DO outputs (24V, 1A) stand ready to directly command relays or solenoid valves, providing seamless operational capability.
Communication Interfaces:
  • Enjoy seamless connectivity with USB 2.0, offering high-speed PC/laptop integration, bolstered by industrial-grade EMI protection and universal Windows OS compatibility.
  • Weave connectivity into your operations with Wi-Fi (802.11 b/g/n), enabling direct access from tablets like those running Windows 10.
  • Harness the power of Industrial Ethernet (10/100 Mbps) for robust and reliable network communication.
  • Benefit from the versatility of Industrial RS485, supporting MODBUS and HMI for enhanced communication.
Data Storage:
Entrust your test control parameters to our system, where they are automatically stored in the controller, ensuring stability across PC changes.
Other Features:
  • Facilitate efficient operations with manual or automatic fast return to the starting position after each test, saving time and effort.
  • Embrace true precision with physical zeroing, gain adjustment, automatic range switching, and advanced calibration without relying on analog circuits.
  • Our electrical circuits meet the highest international and national testing machine standards, delivering strong anti-interference capabilities to maintain accuracy.
  • Leverage built-in networking for seamless data storage, transmission, printing, and connectivity through LAN/Internet, empowering your operations with modern solutions.

4.5 Operation Software

  • The control and measurement software boasts a stunning interface, robust functionality, and smooth operation. It effortlessly supports seamless multi-language transitions across Windows XP/7/8/10/11 operating systems, ensuring a top-notch user experience.
  • With real-time recording and dynamic display of test curves, this software illustrates force-time and displacement-time relationships vividly. It supports multiple graph displays and offers flexible view switching options, enhancing data analysis.
  • Leveraging intuitive human-machine interaction, the software delves into the mechanical performance metrics of tested materials, computing key indicators like elastic modulus, yield strength, and non-proportional elongation stress post-test. It also allows manual adjustments to refine analysis precision, tailored to specific test methodologies.
  • This software excels in multi-axis control, enabling synchronized multi-axis loading coordination with just one set of software, making complex testing tasks much simpler.
  • Featuring a standard database, the software expertly manages test data, automatically saving both test data and curves. It also offers network data interfaces for streamlined data management.
  • Equipped with multiple report printing interfaces and templates, the software lets users craft and print reports effortlessly in Excel format, with the convenience of batch printing.
  • To ensure a secure testing process, the software allows users to set test force over-range protection measures, safeguarding the test environment and user safety.

5. Main Technical Parameters

Item Parameter Value
1 Maximum test force 1000 kN
2 Relative error of test force display ≤ ±1% of reading
3 Test force measurement range 1% to 100% F.S.
4 Test force resolution 0.01 kN
5 Constant stress rate control range 2 to 60 N/mm²·s¹
6 Deformation measurement range 0 to 30 mm
7 Deformation resolution 0.01 mm
8 Loading rate 0.02% to 2% F.S./s, computer automatic control and display
9 Compression space 0 to 270 mm
10 Test area (L×W) 1200 × 1200 mm
11 Rigid blocks Multiple specifications
12 Piston stroke 0 to 300 mm
13 Machine dimensions (L×W×H) 1390 × 1200 (sample cart extended 2400) × 1604 mm
14 Oil source system dimensions (L×W×H) 1160 × 800 × 940 mm
15 Frame structure Four-column, hydraulic cylinder at bottom, large worktable, high rigidity
16 Power supply voltage ~380V ±10% 50Hz (must be reliably grounded)
17 Machine power 3.0 kW
18 Machine weight Approx. 3000 kg

6. System Configuration

  1. (1) Main Machine Part
Item Quantity Material
Upper crossbeam 1 piece 45# steel welded and precision machined
Lower crossbeam 1 piece 45# forged and precision machined
Columns 4 pcs High-performance premium carbon structural steel precision processed, chrome plated surface
Sample platform 1 set Channel steel welded with Q235 steel plate
Oil source 1 set 25 MPa, flow 5 L/min, volume 80 L
  1. (2) Control and Measurement Electrical Part
Item Quantity
Controller 1 set
Testing machine control software 1 set
Load sensor 1 piece
Residual deformation measuring instrument 1 piece
Computer / Printer 1 each

Packing List

Category No. Name Quantity Unit
Product 1 Testing machine mainframe 1 set
  2 Controller and software 1 set
  3 Magnetic dial holder, digital micrometer 1 set
  4 Ladder 1 set
  5 Oil source control cabinet 1 set
Accessories 1 Rigid blocks (various sizes): 350×260×40 mm / 200×200×40 mm / 300×400×40 mm / 300×200×40 mm / Φ250×40 mm / 250×150×40 mm / 250×75×40 mm / Φ75×40 mm 1 set
Technical Documents 1 User manual 1 copy
  2 Certificate of conformity 1 copy
  3 Packing list 1 copy

 

Main products

Efficient Compressive Strength Tester for Universal Compression Testing Machine

Company Profile

Efficient Compressive Strength Tester for Universal Compression Testing MachineAs a vanguard in the realm of testing equipment, Jinan Nake Test Equipment Co., Ltd. stands tall with over 20 years of unparalleled industry experience. Our esteemed NAKE Group is bolstered by an innovative team of over 20 research and development experts, accompanied by more than 50 adept production personnel, each contributing to our legacy of excellence. Our commitment to top-tier customer satisfaction is reflected in our team of 10+ dedicated after-sales service professionals. Encompassing over 4,000 square meters of cutting-edge manufacturing and office spaces, we are proud to be recognized as a National High-Tech Enterprise in China, setting benchmarks in innovation and quality.

Our adherence to the prestigious ISO 9001:2015-certified quality management system exemplifies our dedication to meticulous quality control at every production phase. By procuring approximately 5,000 tons of premium raw materials annually and leveraging our in-house machining and assembly prowess, we secure a 3% manufacturing cost advantage over industry counterparts. This competitive edge, coupled with superior product uniformity, fortifies our standing as leaders in precision engineering.

In the span of five years, our steadfast commitment to precision and reliability has propelled us to achieve an impressive on-time shipment rate exceeding 98.2%. Our exceptional product quality is evidenced by a nominal failure rate below 0.3% and a rework rate under 0.28%, highlighting our relentless pursuit of excellence. Additionally, our role as an OEM manufacturer for over 20 Chinese exporters, producing around 600 units of mechanical testing equipment annually, underscores our influence and leadership in the market.

Our brand, NAKE Test Equipment, commands widespread recognition within China and is a trusted name in over 30 countries worldwide. As a direct manufacturer, we enjoy a distinct edge with our independent R&D and production capabilities, outshining distributors and middlemen. We offer unmatched technical expertise, bespoke product customization, and cost efficiency, delivering solutions that are as innovative as they are economical.

Workshop & Machines

Efficient Compressive Strength Tester for Universal Compression Testing Machine

Certifications

Efficient Compressive Strength Tester for Universal Compression Testing Machine

Our Customers & Partners

Efficient Compressive Strength Tester for Universal Compression Testing Machine

Efficient Compressive Strength Tester for Universal Compression Testing Machine

Packaging & Shipping

Efficient Compressive Strength Tester for Universal Compression Testing MachineAfter-Sales Service Introduction:
1. Enjoy a full year of outstanding product warranty.
2. Benefit from endless free software updates to keep your equipment cutting-edge.
3. Access lifelong maintenance services ensuring your product always operates at peak performance.
4. Take advantage of remote video guidance, providing you with expert assistance wherever you are.

FAQ

1. Is your company a manufacturer or a trading company?

We are a professional manufacturer of materials testing equipment with independent R&D, production, and assembly capabilities. All core components are machined and assembled in-house, ensuring superior quality control, production efficiency, and cost management. Compared to distributors or intermediaries, we offer greater technical expertise, product customization, and competitive pricing.

2. How do you ensure product quality?

We implement strict quality control measures:
ISO 9001:2015-certified quality management system ensures process stability.
In-house machining and assembly of key components guarantee consistency and reliability.
Over the past five years, our product failure rate has remained below 0.3%, with a rework rate under 0.28%, significantly outperforming industry averages.

3. What is your typical lead time?

With an efficient production system, we have achieved an on-time delivery rate exceeding 98.2% over the past five years. Lead times vary based on order volume and product type:
Standard models: 15-30 days
Customized products: Lead time depends on design complexity

4. Do you offer OEM or ODM services?

Yes, we provide OEM manufacturing services for 20+ Chinese exporters, producing approximately 600 units of testing equipment annually. We offer custom branding, software interface modifications, and functional upgrades to meet client requirements while ensuring compliance with international standards.

5. What industries are your testing machines used in?

Our testing equipment is widely applied in various industries, including:
Metals & composites
Rubber & plastics
Construction & civil engineering
Aerospace & automotive manufacturing
Research institutes & university laboratories

6. What after-sales services do you provide?

We offer comprehensive after-sales support, including:
Remote technical assistance: Installation guidance, troubleshooting, and maintenance support via phone, email, or video.
On-site services (available in select regions): Professional engineers can provide installation training and repair services if needed.
Spare parts supply: Long-term availability of original factory parts to ensure stable equipment operation.
Equipment upgrades & software updates: Functional upgrades and software optimizations as per customer needs.

7. How can I request a quote or place an order?

You can contact us through:
Phone/Email Inquiry: Provide your specific requirements, and our sales team will respond within 24 hours.
Custom Solutions: If you have special testing needs, our engineering team can offer tailored solutions and detailed quotations.

8. What are your competitive advantages over industry peers?

Full in-house production for superior quality control: Key components are machined in-house, ensuring consistency and durability.
Manufacturing cost advantage: Our optimized supply chain results in a 3% lower production cost compared to industry averages, providing a cost-effective solution for customers.
Exceptional delivery performance: 98.2%+ on-time delivery rate, ensuring smooth project execution.
Global market experience: Products exported to 30+ countries, meeting multiple international standards.


 

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