Manhole Cover Compression Testing Machine with Customized Delivery Options

Product Details
Customization: Available
After-sales Service: Permanent
Warranty: 1 Year
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  • Manhole Cover Compression Testing Machine with Customized Delivery Options
  • Manhole Cover Compression Testing Machine with Customized Delivery Options
  • Manhole Cover Compression Testing Machine with Customized Delivery Options
  • Manhole Cover Compression Testing Machine with Customized Delivery Options
  • Manhole Cover Compression Testing Machine with Customized Delivery Options
  • Manhole Cover Compression Testing Machine with Customized Delivery Options
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  • Overview
  • Product Description
  • Main products
  • Company Profile
  • Workshop & Machines
  • Certifications
  • Our Customers & Partners
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Type
Compression Testing Machine
Maxcapacity
>1000KN
Accuracy Grade
0.5
Load Way
Mechanical Load
Loading Method
Dynamic Load
Display
Digital
Control
Computer Control
Weight
1000-2000Kg
Power Source
AC380V
Customized
Yes
Delivery Time
30 Day
OEM Service
Yes
Quality
100% Inspection
Transport Package
Non-Solid Wood Packaging Box
Trademark
NAKE
Origin
China
HS Code
9024101000
Production Capacity
50 Sets/Year

Product Description

Product Description

Manhole Cover Compression Testing Machine with Customized Delivery Options
Manhole Cover Compression Testing Machine with Customized Delivery Options
Manhole Cover Compression Testing Machine with Customized Delivery Options

I. Overview

Introducing the JAW-1000 Computer-Controlled Manhole Cover Compression Testing Machine, a pioneering innovation brought to you by Jinan Nake Test Equipment Co., Ltd. As the latest in compression testing technology, this machine features a hydraulic cylinder and a high-precision servo valve, offering closed-loop control for precise constant load rate loading. With unmatched control precision and reliability, it is expertly designed to test the load-bearing capacity and residual deformation of manhole covers. This cutting-edge equipment is ideal for manufacturers, inspection agencies, and related fields seeking the highest standards of testing accuracy.
Key Features:
  • Experience superior durability with our high-rigidity, high-stability four-column load frame, engineered for exceptional stiffness, strength, and minimal deformation.
  • Convenience meets functionality with our bottom-mounted oil cylinder, providing a spacious test area for effortless specimen loading and unloading, all while ensuring stellar stability.
  • Our mobile residual deformation measuring device adapts seamlessly to various specimen dimensions, ensuring precision with every measure.
  • Benefit from our extensive selection of interchangeable rigid pads, designed to meet diverse testing needs.
  • Flexible testing options with automatic, manual, and constant-load operation modes to suit any requirement.
  • Streamline your testing process with our programmable software, enabling seamless one-click test operations.
  • Optimize efficiency with our dual-direction single-control hydraulic cylinder, guaranteeing rapid loading and return.
  • Achieve unparalleled precision with our high-accuracy load cell, expertly measuring force with exacting accuracy.

II. Applicable Standards

ISO 10804:2016 Freight containers - Mechanical seals
ASTM D3950-18 Standard Specification for Strapping, Nonmetallic (and Joining Methods)
ASTM D3953-15(2021) Standard Specification for Strapping, Flat Steel and Seals
GB/T 2101-2017 General requirement of acceptance, packaging, marking and certification for section steel
GB/T 4459.2-2001 General tolerances - Part 2: Geometrical tolerances for features without individual tolerance indications
GB/T 13384-2008 General specifications for packing of mechanical and electrical product
GB/T 18354-2006 Logistics terminology
GB/T 23561.1-2009 Methods for determining the physical and mechanical properties of coal and rock - Part 1: General requirements for sampling
GB/T 23561.2-2009 Methods for determining the physical and mechanical properties of coal and rock - Part 2: Method for preparation of coal and rock specimen
GB/T 28264-2017 Safety signs and guideline for the use of graphical symbols on machinery - Safety signs and hazard pictorials, general principles
GB/T 37100-2018 General technical requirements for intelligent manufacturing of machinery

III. General Description

The JAW-1000 system is a sophisticated ensemble comprising the main machine frame, a powerful hydraulic power system, essential fixtures and accessories, a cutting-edge electrical measurement and control system, and bespoke operating software, all engineered for peak performance.

IV. System Components

  1. 4.1 Main Machine Frame
Our main machine frame features upper and lower crossheads, robust columns, a hydraulic assembly, a secure working platform, a precise load cell, and a residual deformation measuring device. Its dual-space portal frame structure, reinforced by crossheads and columns, facilitates efficient compression testing through the vertical movement of the cylinder.
  • Crossheads:
  • Crafted with precision, this machine is fabricated using welded No. 45 alloy steel and undergoes meticulous CNC machining. This guarantees perfect dimensional and geometric accuracy, ensuring impeccable coaxial alignment and parallelism. The final touch is provided by a sophisticated finish that includes sandblasting, primer, and top-coat treatment, elevating durability and aesthetics.
  • Columns:
  • The columns are engineered from surface-hardened chrome-plated alloy steel shafts, masterfully CNC machined. This results in exceptional rigidity, significantly reducing any external influences, thereby enhancing testing precision.
  • Hydraulic Assembly:
  • At the heart of the hydraulic assembly, high-performance seals are paired with wear-resistant cylinder and piston materials. This combination ensures seamless, precise motion with high-pressure flexible hoses that are meticulously designed to eliminate leakage.
  • Load Cell:
  • This self-developed spoke-type pressure load cell is a marvel of engineering, optimized for compression testing with minimal drift and high sensitivity. Featuring imported strain gauges and a nickel-plated finish, it stands as a testament to precision and reliability in measurement.
  • Residual Deformation Gauge:
  • The residual deformation gauge employs a cutting-edge digital grating ruler with a remarkable 0.01 mm resolution. This ensures the highest level of accuracy in the measurement of specimen deformation, providing reliable and precise data.
  1. 4.2 Hydraulic Power Source
Our hydraulic power source stands apart with a state-of-the-art intelligent servo hydraulic system. It incorporates a branded motor, the renowned Italian Marzocchi pump, a digital servo valve, follower valve, and directional control valve, all working in harmony to ensure reliable and efficient operation.
  1. 4.3 Fixtures & Accessories
This machine includes a specially designed set of rigid pads, tailored for the specific demands of manhole cover testing, ensuring accuracy and reliability in results.
  1. 4.4 Electrical Measurement & Control System
  • Delivering stable and reliable operations, the system features comprehensive protection against overload, overcurrent, overspeed, overvoltage, and limit breaches.
  • The core of the system is powered by an integrated 32-bit high-speed ARM processor, handling data acquisition, PID computation, communication, and closed-loop control with finesse.
  • The system supports remote firmware upgrades and can be customized for tailored functionalities, ensuring flexibility and adaptability.
Input Channels:
  • The machine features a high-precision 24-bit A/D conversion channel with 50 Hz sampling, offering an effective resolution of 1/500,000. It allows for digital gain adjustment and precise multi-point sensor calibration.
  • It includes a quadrature encoder digital input and a 10M/Bit optocoupled input designed for seamless integration with a differential cable encoder.
  • Eight digital input ports are available, easily configurable for limits, emergency stop functions, or external control, enhancing operational safety and flexibility.
Output Channels:
  • The system includes one PWM output with a configurable 50 Hz base frequency, ensuring adaptable and precise control.
  • One PWM-H high-level output is provided, with adjustable dither frequency and amplitude ranging from 50 to 1000 Hz and 5-40% Vpp, perfect for fine-tuning applications.
  • Eight DO outputs (24V, 1A) are included, capable of directly driving relays or solenoid valves, streamlining the control process.
Communication Interfaces:
  • USB 2.0 interface provides high-speed connectivity to PCs or laptops, equipped with industrial-grade EMI protection, and is compatible across all Windows operating systems.
  • Wi-Fi connectivity (802.11 b/g/n) allows for direct and seamless connection to tablets, such as those running Windows 10, enhancing mobility and ease of use.
  • The industrial Ethernet (10/100 Mbps) ensures robust and efficient communication, essential for high-demand testing environments.
  • Equipped with Industrial RS485, the system supports both MODBUS and HMI, facilitating versatile and reliable industrial communication.
Data Storage:
The test control parameters are intelligently saved within the controller. This ensures data integrity and continuity, unaffected by any PC changes.
Other Features:
  • The system offers a convenient feature for manual or automatic rapid return to the starting position post-testing, increasing efficiency.
  • It includes true physical zeroing, gain adjustment, automatic range switching, calibration, and storage for test force, eliminating the need for analog circuits.
  • The electrical circuits are designed in compliance with both international and national testing standards, offering robust anti-interference capabilities to ensure accuracy.
  • Built-in networking capabilities allow for seamless data storage, transmission, printing, and connectivity across LAN/Internet, enhancing accessibility and workflow.

4.5 Operation Software

  • The control and measurement software boasts an elegant interface with robust functionality and intuitive operation, seamlessly facilitating multi-language transitions across Windows XP/7/8/10/11 operating systems.
  • Our software captures real-time data and vividly illustrates dynamic test curves like force-time and displacement-time. With the capability to showcase multiple graphs simultaneously, users can effortlessly switch between different views, enhancing the analytical experience.
  • Harnessing sophisticated human-machine interaction, the software meticulously evaluates and computes the mechanical performance metrics of materials under test. Post-testing, it proficiently calculates critical parameters such as elastic modulus, yield strength, and non-proportional elongation stress, with values tailored to the specific test method employed. Beyond automatic analysis, the system permits manual correction, ensuring precision and enhancing result accuracy.
  • The software is adept at multi-axis control, enabling the seamless coordination of multi-axis loading through a single software suite.
  • A comprehensive standard database efficiently manages all test data, automatically securing both test data and curves, and offering robust network data interfaces for seamless data integration.
  • Offering a spectrum of report printing interfaces and templates, the software allows users to not only generate but also customize and print reports in Excel format. Furthermore, it supports the batch printing of reports, streamlining documentation processes.
  • For user safety, the software incorporates test force over-range protection features, ensuring a secure testing environment.

5. Main Technical Parameters

Item Parameter Value
1 Maximum test force 1000 kN
2 Relative error of test force display ≤ ±1% of reading
3 Test force measurement range 1% to 100% F.S.
4 Test force resolution 0.01 kN
5 Constant stress rate control range 2 to 60 N/mm²·s¹
6 Deformation measurement range 0 to 30 mm
7 Deformation resolution 0.01 mm
8 Loading rate 0.02% to 2% F.S./s, computer automatic control and display
9 Compression space 0 to 270 mm
10 Test area (L×W) 1200 × 1200 mm
11 Rigid blocks Multiple specifications
12 Piston stroke 0 to 300 mm
13 Machine dimensions (L×W×H) 1390 × 1200 (sample cart extended 2400) × 1604 mm
14 Oil source system dimensions (L×W×H) 1160 × 800 × 940 mm
15 Frame structure Four-column, hydraulic cylinder at bottom, large worktable, high rigidity
16 Power supply voltage ~380V ±10% 50Hz (must be reliably grounded)
17 Machine power 3.0 kW
18 Machine weight Approx. 3000 kg

6. System Configuration

  1. (1) Main Machine Part
Item Quantity Material
Upper crossbeam 1 piece 45# steel welded and precision machined
Lower crossbeam 1 piece 45# forged and precision machined
Columns 4 pcs High-performance premium carbon structural steel precision processed, chrome plated surface
Sample platform 1 set Channel steel welded with Q235 steel plate
Oil source 1 set 25 MPa, flow 5 L/min, volume 80 L
  1. (2) Control and Measurement Electrical Part
Item Quantity
Controller 1 set
Testing machine control software 1 set
Load sensor 1 piece
Residual deformation measuring instrument 1 piece
Computer / Printer 1 each

Packing List

Category No. Name Quantity Unit
Product 1 Testing machine mainframe 1 set
  2 Controller and software 1 set
  3 Magnetic dial holder, digital micrometer 1 set
  4 Ladder 1 set
  5 Oil source control cabinet 1 set
Accessories 1 Rigid blocks (various sizes): 350×260×40 mm / 200×200×40 mm / 300×400×40 mm / 300×200×40 mm / Φ250×40 mm / 250×150×40 mm / 250×75×40 mm / Φ75×40 mm 1 set
Technical Documents 1 User manual 1 copy
  2 Certificate of conformity 1 copy
  3 Packing list 1 copy

Main products

Manhole Cover Compression Testing Machine with Customized Delivery Options

Company Profile

Manhole Cover Compression Testing Machine with Customized Delivery OptionsAs a preeminent leader in the testing equipment manufacturing sector, NAKE Group boasts over two decades of unparalleled industry expertise. We are powered by a passionate team of over 20 innovative R&D specialists, alongside a dedicated workforce of more than 50 meticulously trained production experts. Our professional after-sales service team, consisting of over 10 experienced members, ensures exceptional customer satisfaction. Our cutting-edge manufacturing and office facilities encompass over 4,000 square meters and reflect our esteemed certification as a National High-Tech Enterprise in China.

Armed with an ISO 9001:2015-certified quality management system, we uphold rigorous oversight across every facet of production. Our strategic sourcing of approximately 5,000 tons of raw materials each year complements our robust in-house machining and assembly capabilities. This synergy enables us to secure a 3% manufacturing cost advantage over industry counterparts, all while delivering unparalleled product consistency and excellence.

In the past five years, our commitment to precision, reliability, and quality has driven an impressive on-time shipment rate exceeding 98.2%, a product failure rate of less than 0.3%, and a rework rate under 0.28%. These achievements highlight our dedication to excellence. Furthermore, we proudly offer OEM manufacturing services for over 20 Chinese exporters, producing an impressive 600 units of advanced mechanical testing equipment annually, thereby solidifying our status as a leader in the industry.

Our brand, NAKE Test Equipment, enjoys widespread recognition across China and beyond, with our innovative products reaching over 30 countries globally. As a direct manufacturer, we leverage our independent R&D and production prowess to offer remarkable technical expertise, bespoke product customization, and unparalleled cost efficiency, setting us apart from traditional distributors and intermediaries.

Workshop & Machines

Manhole Cover Compression Testing Machine with Customized Delivery Options

Certifications

Manhole Cover Compression Testing Machine with Customized Delivery Options

Our Customers & Partners

Manhole Cover Compression Testing Machine with Customized Delivery Options

Manhole Cover Compression Testing Machine with Customized Delivery Options

Packaging & Shipping

Manhole Cover Compression Testing Machine with Customized Delivery OptionsAfter-Sales Service Introduction: At Jinan Nake Test Equipment Co., Ltd., we pride ourselves on offering unparalleled post-purchase support, ensuring your experience with our Manhole Cover Compression Testing Machine is exceptional from start to finish.
1. One Year Product Warranty: Enjoy assurance with our comprehensive one-year warranty, covering any potential issues that may arise, providing you with confidence in the performance and reliability of your testing machine.
2. Permanent Free Software Updates: Stay ahead with ongoing access to free software updates, enhancing the functionality and efficiency of your equipment — a commitment to innovation and user satisfaction.
3. Permanent Maintenance Services: Benefit from our dedicated permanent maintenance services, designed to keep your Manhole Cover Compression Testing Machine operating at its peak, ensuring longevity and durability.
4. Remote Video Guidance: Utilize our expert remote video guidance for seamless, real-time support, helping you navigate any operational challenges with ease and convenience, right from your location.

FAQ

1. Is your company a manufacturer or a trading company?

We are a professional manufacturer of materials testing equipment with independent R&D, production, and assembly capabilities. All core components are machined and assembled in-house, ensuring superior quality control, production efficiency, and cost management. Compared to distributors or intermediaries, we offer greater technical expertise, product customization, and competitive pricing.

2. How do you ensure product quality?

We implement strict quality control measures:
ISO 9001:2015-certified quality management system ensures process stability.
In-house machining and assembly of key components guarantee consistency and reliability.
Over the past five years, our product failure rate has remained below 0.3%, with a rework rate under 0.28%, significantly outperforming industry averages.

3. What is your typical lead time?

With an efficient production system, we have achieved an on-time delivery rate exceeding 98.2% over the past five years. Lead times vary based on order volume and product type:
Standard models: 15-30 days
Customized products: Lead time depends on design complexity

4. Do you offer OEM or ODM services?

Yes, we provide OEM manufacturing services for 20+ Chinese exporters, producing approximately 600 units of testing equipment annually. We offer custom branding, software interface modifications, and functional upgrades to meet client requirements while ensuring compliance with international standards.

5. What industries are your testing machines used in?

Our testing equipment is widely applied in various industries, including:
Metals & composites
Rubber & plastics
Construction & civil engineering
Aerospace & automotive manufacturing
Research institutes & university laboratories

6. What after-sales services do you provide?

We offer comprehensive after-sales support, including:
Remote technical assistance: Installation guidance, troubleshooting, and maintenance support via phone, email, or video.
On-site services (available in select regions): Professional engineers can provide installation training and repair services if needed.
Spare parts supply: Long-term availability of original factory parts to ensure stable equipment operation.
Equipment upgrades & software updates: Functional upgrades and software optimizations as per customer needs.

7. How can I request a quote or place an order?

You can contact us through:
Phone/Email Inquiry: Provide your specific requirements, and our sales team will respond within 24 hours.
Custom Solutions: If you have special testing needs, our engineering team can offer tailored solutions and detailed quotations.

8. What are your competitive advantages over industry peers?

Full in-house production for superior quality control: Key components are machined in-house, ensuring consistency and durability.
Manufacturing cost advantage: Our optimized supply chain results in a 3% lower production cost compared to industry averages, providing a cost-effective solution for customers.
Exceptional delivery performance: 98.2%+ on-time delivery rate, ensuring smooth project execution.
Global market experience: Products exported to 30+ countries, meeting multiple international standards.



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